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Aluminum Die Casting Molds-High Precision Permanent Mold for Aluminum Parts ISO9001 Certified
Подробная информация о продукте
| Название продукта | алюминиевая прессформа заливки формы | Индивидуальные | Да |
|---|---|---|---|
| Демонгинг | Автоматический | прессформа отливки | Проектирование, изготовление, испытания, модификация и обслуживание |
| Жизнь пресс-формы | 500 000-1 000 000 выстрелов | Процесс | Отливка + Обработка ((при необходимости) + Обработка поверхности |
| Обработка поверхности | взрыв съемки | Средняя толщина стены | > 3 мм |
| Выделить | high precision aluminum die casting molds,permanent mold for aluminum parts,ISO9001 certified die casting mould |
||
Характер продукции
High Precision Aluminum Die Casting Molds
Our ISO9001 certified aluminum die casting molds are engineered as high precision permanent molds for producing aluminum parts in high pressure and gravity casting processes. Manufactured from hot-work tool steel grades selected for exceptional resistance to thermal cycling and mechanical stress.
Mold Specifications
| Material Capability | Aluminum, Zinc, Brass, Iron, Carbon steel, Stainless steel, etc. |
|---|---|
| Surface Treatment | Shot blast, beat blast, powder coating, painting, zinc plating, hot dip galvanized, electrophoreses etc. |
| Product Weight | 0.01KG-50000KG |
| Casting Tolerance | CT3-CT9 |
| Trade Terms | FOB |
| Packing | Single polybag, bubble bags, wooden case, carton box etc. |
| Delivery Terms | 15-45 days for bulk orders |
Key Features
Precision Permanent Mold Construction
Engineered for permanent tooling applications with cavity surfaces finished to support consistent part geometry across multiple production cycles.
Application-Specific Gating Layout
Gate and runner configurations determined by part geometry and casting process, with placements selected to reduce flow turbulence and support complete cavity fill.
Controlled Thermal Management
Cooling channels positioned based on part wall thickness distribution, enabling targeted heat extraction and supporting dimensional repeatability.
Ejection System Precision
Ejector pins placed to minimize cosmetic impact on finished parts, with return pins and guide elements ensuring consistent stroke and alignment.
ISO9001 Quality Management
Manufactured under ISO9001 certified quality system with documented inspection procedures covering raw material, in-process machining, and final assembly.
Manufacturing Process
- Review part design, drawings and quality standards from clients
- Mold and tooling design & manufacturing
- Mold and tooling testing & sample confirmation
- Die casting raw castings
- Surface treatment: Trimming, deburring, polishing, cleaning, passivation & power coating per customer requirements
- Precision machining: CNC lathes, milling, drilling, grinding etc.
- Full inspection
- Packing
- Delivery
Applications
- Automotive Structural Brackets: Permanent molds for load-bearing brackets requiring consistent mechanical properties and repeatable mounting hole positions.
- Industrial Equipment Housings: Aluminum enclosures for pumps, valves, and compressors with gate placement selected to maintain pressure-tight casting integrity.
- LED Luminaire Heat Sinks: Finned aluminum components with cooling channel layouts designed to minimize solidification shrinkage across thin sections.
- Medical Device Frames: Structural supports for portable diagnostic equipment, requiring clean surfaces and precise mounting interfaces.
- Consumer Appliance Components: Aluminum bases and mounting plates for household appliances, balancing dimensional consistency with production efficiency.
Packing & Shipping
- 100% Damage-Free Record: 10+ years of global shipments to 30+ countries
- All-Inclusive Logistics: We handle export declarations including Commercial Invoice, Packing List, and Certificate of Origin
- 24/7 Tracking: Real-time updates from factory to your dock
- Insurance Coverage: Full-value protection against all risks including marine and land transport
About Our Company
Luoyang Liushi Mould, while leading the Chinese brand, actively develops international markets. We export a large number of molds to the United States, India, Taiwan and other countries, becoming an international first-class lost foam mold supplier. We have manufactured molds for Germany's Teubert machines and American Vulcan molding machines.
Our engineers have developed specialized cooling systems and gate designs that ensure complete cavity filling without defects. The molds maintain exceptional dimensional stability even when producing parts with wall thicknesses below 1mm. Ideal for electronics housings, automotive lightweight components, and consumer products, these precision molds enable you to push the boundaries of aluminum die casting while maintaining structural integrity in your parts.
Why Choose Us
- ISO9001 Certified Process: Design, manufacturing, and inspection procedures maintained under ISO9001 certification with documented traceability and quality control records.
- Precision Machining Capability: Cavities and cores machined using CNC and EDM equipment with surface finishes suitable for direct casting applications.
- Engineering Support: Mold flow simulation, gate placement recommendations, and cooling layout proposals based on customer part data.
- Sample Validation: Trial castings supplied for customer inspection with dimensional reports provided with sample submission.
- Complete Documentation: Each mold delivered with assembly drawings, cooling circuit layouts, and maintenance checklists.
- Alloy Versatility: Molds engineered for aluminum, zinc, and Zamak alloys, allowing customers to consolidate tooling requirements across different material families.
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