P20/718 Alloy Injection Mold Rapid Prototype Service Car Wing Mirror Rain Visor Mould Manufacturer

P20/718 Alloy Injection Mold Rapid Prototype Service Car Wing Mirror Rain Visor Mould Manufacturer

We deliver robust and reliable injection moulds specifically engineered for the rigorous environment of automotive parts manufacturing. Our focus is on creating tooling that not only produces geometrically perfect components but also operates with maximum efficiency and minimal downtime. By prioritizing structural integrity, optimized cycle times, and ease of maintenance, our moulds become a valuable, long-term asset on your production floor, directly contributing to lower cost-per-part and enhanced manufacturing profitability.

Features

• Optimized Cooling System Design: Features conformal or baffle-controlled cooling channels that ensure uniform heat extraction, significantly reducing cycle times and minimizing part warpage or sink marks.

• Durable Construction for High Volumes: Built with reinforced pillars, robust guiding systems, and hardened surfaces to withstand the relentless pressures and abrasive materials common in automotive production runs exceeding millions of cycles.

• Efficient Ejection & Venting: Incorporates strategically placed ejector pins, sleeves, and an effective vacuum venting system to ensure clean, damage-free part release and prevent burning or short shots.

• Standardized Base Components: Utilizes internationally standardized mould bases and components (like DME or HASCO) to facilitate easier maintenance, quicker component sourcing, and global serviceability

Specification

Our Factory

Manufacture Process

1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery

Application
These high-performance moulds are perfectly suited for manufacturing a diverse portfolio of plastic automotive parts that demand consistency and durability. Key applications include producing complex lighting assemblies (headlamps and taillights), large body panels, functional engine compartment components, and sophisticated interior elements incorporating textures or multi-material requirements. They serve the needs of both high-volume production lines for mass-market vehicles and specialized lines for commercial or electric vehicles.

Our Advantages

1. We are the one of  the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity ;
9. For the complex mould which is difficult to demould, we can manufacture the automaitc mould with take out device ;
10. We produce the pattern sample to customer after finish the mould, when the pattern was qualified, then we do exceptance job for the mould ;
11. We have the Hexagon coordinate measuring instrument imported from the Switzerland to have a test make sure our mould qualified.

Company profile

Luoyang Liushi mould Co., Ltd was established on 2001, which is National Standard Setting Unit for Lost Foam Casting Mould. The company is located in the Millennium Emperor, peony flower city of Luoyang City. We have 9800 office building, and 22000 workshop, which is well equipped with research, development, design, foundry, machining, assembly, surface treatment and other equipment. It′s a Luoyang municipal R&D center and technology center.
 

Company technicians can provide on-site guide mould assembly, test production, free repair and complete technology for lost foam casting proecss according to customer demands. With the business philosophy of "careful design, lean manufacture, best service, perfect quality", we strive to provide satisfactory products and services for customers. After years of development, our company has become the preferred mould suppliers of many lost foam casting manufacturers and the exclusive supplier.

Why Choose Us

• • Proactive Design for Manufacturing (DFM): We provide detailed DFM reports before manufacturing begins, offering actionable insights to enhance part manufacturability, reduce material usage, and simplify the mould structure, ultimately saving you cost and time.

  • Transparent Development Process: Clients have access to a secure online portal for real-time tracking of design progress, machining milestones, and assembly updates, fostering complete transparency and trust.

  • Comprehensive After-Sales Support: Our partnership extends beyond delivery. We offer comprehensive maintenance manuals, readily available spare parts, and responsive technical support to ensure your mould maintains peak performance throughout its lifecycle.

  • Competitive Value Proposition: By leveraging our integrated manufacturing capabilities and efficient supply chain, we provide exceptional quality tooling at a highly competitive price, delivering superior return on investment.